Our Facilities
RESEARCH & DEVELOPMENT
At our organization, we boast an in-house design team committed to exhaustive research on the latest trends and garment washes. We closely track global seasonal requirements through market monitoring. Additionally, our washing development team specializes in handcrafted techniques like whisker, scraping, and chevron. This comprehensive approach ensures that we stay ahead in both style and quality for our customers.
Design Pathway:
• Concept meeting
• Market research and forecasting
• Style selections
• Fabric and Trim Sourcing
• Sample Development
CAD & CUTTING
The first step in garment manufacturing involves CAD and CUTTING process. It should be done with imported machinery. For our CAD needs, we utilize the renowned Richpeace CAD software. We have 3 End cutter machine and 6 SWANTEX’s Straight Knife Cutting Machines with the cutting capacity of 6000 Pcs per day.
cutting department meticulously cuts fabric pieces according to pattern specifications using high-speed END CUTTER MACHINE, ensuring efficiency in processing large quantities of denim. Subsequently, these cut pieces’ transition to the checking department, where they undergo organization, inspection, and preparation for the stitching process. This pivotal stage guarantees precise assembly and quality control before the stitching phase.
OR
• Cut and lay the fabric into layers
• Maximize the amount of fabric used and reduce the amount of fabric wasted when cut
• sort, count the number of pieces of clothing
• Inspect the fabric cut
• Sorted and cut printed and embroidery panels
• Fusing individual parts of the garment.
STITCHING
Our sewing department 5,000 Sq. Ft. Is equipped with 70 Latest garment sewing. In our production setup, we employ a versatile combination of manual stitching machines from Juki and automated counterparts from VIBEMAC, ensuring a well-balanced and efficient approach to garment manufacturing.
This ensures precise and productive fulfillment of diverse stitching needs in garment production. Our stitching out production capacity is 3000 pcs/day.
The sewing department plays a central role in transforming cut fabric pieces into finished garments. Skilled seamstresses and tailors operate sewing machines to stitch together the components, following precise patterns and design specifications. Quality department ensuring the accuracy of garment assembly, stitching details, and overall quality before the products move on to the final stages of production and inspection.
In the sewing section's chain system, the process is meticulously organized.
1. PREPRATORY SECTION
2. FRONT SECTION
3. BACK SECTION
4. FRONT & BACK CHECKING
5. ASSEMBLY SECTION
6. CRITICAL CHECKING POINT
7. THREAD CUTTING
8. FINAL CHECKING
The chain system optimizes production speed, maintain quality standards, and facilitate a smooth transition of garments through various stages of stitching and assembly.
This systematic workflow from the front and back sections to the final checking point is designed to optimize efficiency and maintain stringent quality control throughout the garment production process.
WASHING
The washing department holds a pivotal role in enhancing the appearance and texture of denim garments. Our professional & highly experienced washing team manage various washing techniques for denim products to achieve specific finishes and effects. Our washing process capacity is 8000 to 10,000 pcs/day.
Here is quick view of washing section:
Denim Dry Process:
1. Whiskering
2. Brushing
3. Tagging
4. Grinding
5. Damage
6. 3D Crinkle
7. P.P Spray
8. Laser
Denim Wet Process:
1. Desizing
2. Enzyme
3. Acid Wash
4. Bleaching
5. Neutralization
6. Rinse Wash
7. Tint
8. Cleaning
9. Softening
WASHING MACHINE & PROCESS WITH CAPACITY
DRY PROCESS
Whiskering We have 7 pairs of MANNUAL WHISKERS STAND which has capacity of 6000 pcs/day.
Hand sanding 25 vertical mannequins which has capacity 6000 pcs/day
Tagging 2 machines available
Edge grinding 4 machines available
Damage Belt grinder machine
Resin 3D crinkle
(3d whiskers) 2 machines available which has capacity of 800 pcs/day.
P.P. spary 3 booth with water flow
Laser Arges laser which has capacity of 1000 pcs/day.
WET PROCESS
Automatic front loading machine We have 8 machines with 520 kg capacity and 5 machines with 200 kg capacity from RAMSONS & YILMAK.
Hydro extractor We have 2 machines with 200 kg capacity and 1 machine with 100 kg capacity.
STEAM Dryer We have total 9 dryer from RAMSONS & FABCARE.
Ozone machines We have 1 ozone machine with 200 kg capacity from RAMSONS.
Overhead conveyor system We have natural drying conveyer system.
Internal testing lab VERIFYING GARMENT PH, TEAR RESISTANCE, TENSILE STRENGTH,RUBBING, AND COLOR FASTNESS.
Maintaining Quality standerds :
• Maintain development & bulk washing recipe
• Following the MLR-Material To Liquor Ratio.
• Pilot & first batch inspection with quality team, ensuring shades & measurement accuracy.
• Addressing shrinkage concerns and ensuring size set garments meet buyer's standards.
The washing department ensures that denim garments undergo the desired treatments to achieve unique styles, softness, and vintage looks. Quality control measures are implemented to maintain consistency, and the department works closely with design teams to bring out the intended aesthetic appeal in the final denim products.
PACKING
Garment packaging is the final process in the production of garments, which prepares the finished merchandise for delivery to the customer. Our packing capacity is 4000 pcs/day.
Flat Pack
The size of the folding is based on the garment style and specifications of the buyer. The common sizes of the flat packs are 8″ × 10″ and 10″ × 12″.
Package Forms
• Bags-We are using ECO-FRIENDLY bio degradable and 51 micron recycle poly bags to pack each & every garment. generally, buyer prefers 13*16 cm size of bag.
• Master bag- We use 16*24 inch master bags and pack garments according to the buyer’s specified ratio.
• Carton- We utilize 60*40*30 size cartons, adhering to weight standards, and each carton has an approximate capacity of 25 pieces
Information provided in carton boxes:
• Carton box number
• Order number
• Style, color
• Number of pieces in each color and style
• Total number of pieces
• From address and To address
• Contact number
• Net weight of the carton box
• Dimension of the carton box
We mentioned above detail on carton, as per buyer requirement & guidelines.
https://www.timesoftextile.com/everything-about-garment-packaging/#:~:text=Garment%20packaging%20is%20the%20final,systems%20used%20in%20t
QAM-QALITY ASSURANCE MANAGEMENT
• A fully compliant factory that fulfills all statutory requirements for both domestic and export buyers.
• FPT (fabric package test)- which includes test of count. GSM, FIBER COMPOSITION, construction, tear strength, tensile strength, color fastness to rubbing, color fastness to washing, dimensional stability after 3 washes.
• GPT (garment package test)- Which includes garment’s tear strength, tensile strength, appearance after 3 washing, color fastness to rubbing, dimensional stability after 3 washes, seam properties.
1. Color shading
2. Color fastness check (Rub test)
3. Symmetry check
4. Size fitting test
5. Fasteners fatigue and zip quality test
6. Waterproof test
7. Seam slippage test
8. Care labelling
9. Needle damage check
10. Barcode scanning test
11. Burn test
12. Metal contamination prevention
OUR SOP INCLUDES 100 % FABRIC CHECKING ON BELOW POINT INSPECTION SYSTEM.
1. Inline & final checking in sewing line
2. Initial & presentation checking in finishing
3. Button pull test
4. Needle control & sharp tools
5. Daily celebration of fusing & heat sealing
6. 100% metal detection of kid’s & infant garments
7. Internal inspection at AQL-2.5 acceptable quality level
We have undergone social compliance audits by INDITEX, GOTS & GRS, KONTOOR, and SEDEX. Additionally, we have successfully cleared all technical audits in compliance with our buyers' requirements.